Primary StripPR PVR Strip+Primary BlisterPR PVR Blister+Secondary PVRIPVRS SMART+Vision InspectionVISION-360°Primary TubePR PVR Tube+Bundler MachineBundle Aggregation+Tamper-EvidentTEPVRS SMART+Bulk 2D AggregationPCR ASMART+

High-Speed Shipper & Bulk Aggregation Station

PCR ASMART+

01Bulk Scan

Processes Up to 100 Codes in 1 Cycle

Single-Shot Array Scanning

High-density multi-matrix area scanner decoding up to 100 individual carton 2D codes simultaneously in a fraction of a second.

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

Real-Time Insights

Live HMI & Traceability Dashboard

Interactive 15.6" touchscreen displaying live aggregation hierarchy, batch progress, rejected shippers, and parent-child links.

✓ Live Aggregation Trees✓ Real-Time Reject Counter✓ L3/L4 Network Status

21 CFR Part 11

Audit Trail, Data Logging & Compliance

Cryptographically secured audit trails with electronic signatures, role-based access, and automated batch export reports.

✓ 21 CFR Part 11 Compliant✓ Encrypted Event Logging✓ Automated Batch Reports

Zero Misalignment

Intelligent Exception Handling

Automated alarm and line stop upon detecting duplicate codes, missing cartons in shipper, or unreadable DataMatrix symbologies.

✓ Duplicate Code Protection✓ Missing Pack Detection✓ Instant Alarm & E-Stop

Quick Multi-Size Setup

Recipe-Based Rapid Changeovers

Pre-configured shipper templates (e.g. 5x4x5). Recalls camera depth, lighting strobe, and SSCC format in 1 touch.

✓ Single-Touch Recall✓ < 60s Batch Setup✓ Unlimited Recipe Storage

Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Case PackerAutomatic Case Erector✓ Synchronized

Case SealerTop & Bottom Taping✓ Synchronized

PalletizerEnd-of-Line Stacking✓ Synchronized

Manual Packing TablePharma Packaging✓ Synchronized

Central Warehouse HubERP / L4 Interlock✓ Synchronized

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

With Checkweigher

📐 Cleanroom CAD1:1 Spec

MOUNTING & INTEGRATION FORMAT

Bulk Aggregation with Integrated Checkweigher

Full-height SS304 tower with overhead scanning dome, integrated precision scale platform, label printer, and wireless scanner.

✓Max Shipper: 650 x 550 x 450 mm

✓Integrated 24-bit Weighing Cell

✓15.6" Capacitive Touchscreen

✓SS304 Cleanroom Construction

Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications

	Bulk Aggregation Station
Parameter	PCR-ASMART+ (With Checkweigher)	PCR-iSMART (Inline Aggregation)
Machine Type	Bulk Aggregation with Checkweigher	Inline Aggregation Conveyor Station
Max Shipper Size	650 x 550 x 450 (LxWxH) mm	As per requirement (Custom)
Checkweigher ADC	24-bit Precision Delta Sigma ADC	Optional External Scale Interlock
Station Length	720 mm Compact Footprint	1500 mm Motorized Conveyor
Touchscreen	15.6" Full HD Touchscreen	15.6" Full HD Touchscreen

General Specifications

Printer

Printer Type	Thermal Transfer and Direct Thermal
Print Resolution	203 / 300 DPI
Max Print Width	107 / 4.21 (mm / inch)
Power Supply	AC 100-240V 50/60Hz 90W
Connectivity	Gigabit Ethernet
Handheld Scanner	Wireless 2D Imager

PLC

Power Supply	24 VDC (DC/DC/DC versions)
Connectivity	Gigabit Ethernet
Memory	Up to 24 KB
Protection	Industrial-grade
Digital Inputs	14 DI CPU-Integrated
Digital Outputs	10 DO CPU-Integrated

Inspection

Algorithms	OCR Max, IDMax, 2DMax, 100-Code Multi Matrix
Connectivity	Gigabit Ethernet
Power Supply	24 VDC ±10%, approx 3–5 W
Touchscreen	Yes

System

Processor	Intel i5
OS	Windows IoT
SSD / RAM	500 / 16 GB