VISION-360° PLATFORM
Real-Time AI Dashboard
Live Statistics & GradingContinuous real-time optical tracking with instant live defect classification, inspection pass/fail counters, and trend analysis.
Zero-Defect Line Execution & Rejection
Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.
01Precision Rejection with Reject Confirmation
High-speed pneumatic blowing / flipper mechanism with dedicated downstream optical confirmation sensor ensuring zero defective pack escape.
02Secure, Locked Reject Collection
Dedicated lockable SS304 stainless steel reject containment bin preventing unauthorized access and maintaining strict batch clearance.
03Intelligent Alarms & Real-Time Notifications
Three-color stack light tower, acoustic sounder, and live HMI popups for consecutive reject thresholds and inspection fault warnings.
04Recipe-Based Rapid Changeovers
One-click recipe changeover storing camera focus, exposure, inspection ROI zones, and rejection timing for unlimited SKUs.
Seamlessly Integrates with Your Packaging Line
Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.
Modular IPC Mounting Configurations
Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.
Universal System • 900 PPM
VISION-360° Complete Inspection Enclosure
High-speed 360-degree horizontal vision inspection platform with circular strobe lighting, multi-point cameras, and transparent safety doors.
Technical Specifications & Performance Data
Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.
| Universal Vision Inspection Capabilities | ||
|---|---|---|
| Parameter | VISION-360° (Full Multi-Camera Array) | Dedicated Single-Point Camera Station |
| Camera System | GigE Industrial Vision Camera CMOS Global Shutter (20MP) | GigE CMOS Vision Camera (5MP / 12MP) |
| Inspection Algorithms | OCR/OCV, 2D DataMatrix, Label Skew, Cap Seal, Defect & Artwork | OCR/OCV, 1D/2D Barcodes, Pharmacode |
| Lighting System | 360° Circular Dome / Coaxial / Multi-Zone Strobe LED Array | Diffused LED Bar Light / Ring Light |
| Lens Architecture | Telecentric & Macro High-Resolution Optical Lenses | Fixed Focal Length (8, 12, 16, 25, 35, 50 mm) |
| Inspection Frame Rate | Up to 900 PPM (≥ 60 FPS Continuous Web) | Up to 600 PPM (≥ 30 FPS) |
| Power Supply | 24 VDC (DC/DC/DC versions) / PoE Gigabit | 24 VDC PoE Gigabit Ethernet |
| Inspection Types | Product ID, Barcode, Label, Cap/Seal, Defect, Color/Artwork |
| Max Line Speed | Up to 900 PPM (Application dependent) |
| Sensor Resolution | 2MP / 5MP / 12MP / 20MP High Definition |
| Inspection Accuracy | 99.9% Zero False Defect Escape |
| Communication | Ethernet / TCP-IP / Modbus / PLC I/O |
| Reject Output Signal | Pneumatic Blow / Flipper / Locked Bin |
| Power Supply | 24 VDC (DC/DC/DC versions) |
| Connectivity | Gigabit Ethernet & Modbus TCP/IP |
| Memory | Up to 24 KB Program Memory |
| Protection | Industrial-grade IP65 Isolation |
| Digital Inputs | 14 DI CPU-Integrated |
| Digital Outputs | 10 DO CPU-Integrated |
| Camera Interface | GigE Vision Compliant High-Speed Bus |
| Optical Trigger | Rotary Encoder / Sensor Photoelectric Trigger |
| Enclosure Rating | SS304 Stainless Steel & Polycarbonate Guards |
| Touchscreen HMI | 15.6" Full HD Anti-Glare Capacitive Display |
| Processor | Intel i5 Industrial Grade |
| OS | Windows IoT Enterprise |
| SSD / RAM | 500 / 16 GB |