Primary StripPR PVR Strip+Primary BlisterPR PVR Blister+Inline Secondary PVRI-PVR-SMART+Vision InspectionVISION-360°Primary TubePR PVR Tube+Bundler MachineBundle Aggregation+Tamper-EvidentTEPVRS SMART+Bulk 2D AggregationPCR ASMART+

Secondary Packaging Aggregation Station

BUNDLE AGGREGATION+

01Print & Apply

Auto Print & Apply Verify Bundle Labels

GS1 Label Dispensing

High-speed industrial applicator dispensing GS1 bundle aggregation label with immediate vision readback verification.

CORE OPERATIONAL SPECIFICATIONSBUNDLE AGGREGATION+

Print Speed

30 Bundles/min

Max Bundle Aggregation Speed

High-speed collation and parent-child serialization at full packaging velocity.

Length Control

Dynamic Guides

Automatic Product Length Control

Motorized sensor-guided side rails automatically matching bundle envelope dimensions.

QA Verification

Handheld Scanner

Wireless Handle-held Verification

Integrated mobile wireless terminal for manual QA inspection and exception handling.

Line Compliance

21 CFR & GAMP 5

Enclosed Safety Guards

Interlocked protective cleanroom enclosure with full electronic records and audit trail.

Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Shrink WrapperContinuous Motion Bander✓ Synchronized

Stretch BanderOverwrapping Line✓ Synchronized

Case PackerSecondary Line Interlock✓ Synchronized

Manual Bundling UnitPharma Packaging✓ Synchronized

Palletizing StationEnd-of-Line Sync✓ Synchronized

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

Real-Time Insights

Live HMI and Traceability Dashboard

Interactive touchscreen displaying live aggregation hierarchy, batch progress, rejected bundles, and parent-child links.

✓ Live Aggregation Trees✓ Real-Time Reject Counter✓ L3/L4 Network Status

21 CFR Part 11

Audit Trail, Data Logging & compliance Records

Cryptographically secured audit trails with electronic signatures, role-based access, and automated batch export reports.

✓ 21 CFR Part 11 Compliant✓ Encrypted Event Logging✓ Automated Compliance Records

Live Diagnostics

Intelligent Exception Handling

Automated alarm and line stop upon detecting duplicate codes, missing cartons in bundle, or unreadable DataMatrix symbologies.

✓ Duplicate Code Protection✓ Missing Pack Detection✓ Instant Alarm & E-Stop

1-Minute Digital Setup

Recipe-Based Rapid Changeovers

Pre-configured bundle templates (2x5, 1x10, 3x4). Recalls camera ROI, lighting strobe, and label format in 1 touch.

✓ Single-Touch Recall✓ < 60s Batch Setup✓ Unlimited Digital Recipes

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

In-Line Format

📐 Cleanroom CAD1:1 Spec

MOUNTING & INTEGRATION FORMAT

In-Line Bundle Aggregation System

Integrated conveyor structure with top multi-code camera dome, side product guides, and automated print-and-apply labeler.

✓1250 x 1000 x 2250 mm (LxWxH)

✓Stainless Steel SS304 Frame

✓Fanless Industrial Computer

✓Wireless Handheld Scanner

Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications

	Bundle Aggregation System
Parameter	Bundle Station (Standard)	High-Speed Bander Sync
Camera Resolution	600 - 1200 DPI (5 MP)	Multi-Camera Array
Voltage / Frequency	110 / 230 V, 50 - 60 Hz	110 / 230 V, 50 - 60 Hz
Dimensions	1250 x 1000 x 2250 (LxWxH) mm	Custom Dimension Formats
Capacity	20-30 Bundles / min	Up to 45 Bundles / min
Compliance	21 CFR Part 11 & GAMP 5	21 CFR Part 11 & GAMP 5

General Specifications

Printer

Printer / Label Applicator	TT Thermal Transfer & Direct Thermal
Print Resolution	203 / 300 DPI
Max Print Width	107 mm (4.21 inch)
Power Supply	AC 100-240V 50/60Hz 90W
Connectivity	Gigabit Ethernet
Handheld Scanner	Wireless 2D Imager

PLC

Power Supply	24 VDC (DC/DC/DC versions)
Connectivity	Gigabit Ethernet
Memory	Up to 24 KB
Protection	Industrial-grade
Digital Inputs	14 DI CPU-Integrated
Digital Outputs	10 DO CPU-Integrated

Inspection

Algorithms	OCR Max, IDMax, 2DMax, Multi-Code Array
Connectivity	Gigabit Ethernet
Power Supply	24 VDC ±10%, approx 3–5 W
Touchscreen	Yes

System

Processor	Intel i5
OS	Windows IoT
SSD / RAM	500 / 16 GB