Primary StripPR PVR Strip+Primary BlisterPR PVR Blister+Inline Secondary PVRI-PVR-SMART+Vision InspectionVISION-360°Primary TubePR PVR Tube+Bundler MachineBundle Aggregation+Tamper-EvidentTEPVRS SMART+Bulk 2D AggregationPCR ASMART+

Secondary Packaging Serialization Station

I-PVR SMART+

01Data Integrity

Smart ID, OCR & Pharmacode Verification

99.98% Grading Accuracy

Simultaneous in-line decoding and ISO grade verification of 2D DataMatrix codes, batch text, and pharmacode on cartons.

CORE OPERATIONAL SPECIFICATIONSI-PVR SMART+

Line Speed

400 PPM

Carton Serialization Speed

Continuous motion inline carton printing and camera grading.

Carton Envelope

Max 100x200x100mm

Min 25x80x15mm Carton Envelope

Universal carton accommodation from small unit cartons to large hospital packs.

Line Footprint

1000mm / 1500mm

Compact & Standard Frames

Flexible conveyor lengths engineered for tight spaces or comprehensive multi-station lines.

Host Interlock

Plug & Play

Seamless Cartoner Outfeed Interlock

Direct electrical & mechanical sync with Romaco, Bosch, Marchesini, IMA, and Pampac cartoners.

Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Romaco PromaticContinuous Cartoner✓ Synchronized

Bosch / Syntegon CUTIntermittent Cartoner✓ Synchronized

Marchesini BA / MAHigh-Speed Cartoner✓ Synchronized

IMA Dynamica / FlexaPackaging Cartoner✓ Synchronized

Pampac CartonPackPharma Cartoner✓ Synchronized

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

Vibration-Free Handling

Precision Product Handling (2 Side Gripping conveyor)

Synchronized side belts hold cartons rigidly during high-speed printing and camera verification to eliminate vibration jitter.

✓ 2-Side Belt Synchronization✓ Zero Vibration Jitter✓ Adjustable Carton Width Guide

Positive Rejection Validation

Precision Rejection with Reject Confirmation

High-speed pneumatic carton reject arm with downstream optical confirmation sensor ensuring zero unverified cartons proceed downstream.

✓ Pneumatic Reject Pusher✓ Optical Reject Confirmation✓ Zero Escapes Tolerance

GMP Line Clearance

Secure, Locked Reject Collection

Dedicated lockable perforated stainless steel reject containment bin preventing unauthorized access and maintaining strict batch clearance.

✓ Key / Supervisor Access Lock✓ Perforated SS304 Enclosure✓ Full Defective Carton Segregation

Cleanroom Enclosure

21 CFR & GAMP 5 Compliant (Enclosed Safety Guards)

Interlocked acrylic/polycarbonate protective hoods ensuring operator safety and cleanroom dust isolation with full audit-ready logging.

✓ Interlocked Safety Hoods✓ Full Cleanroom Segregation✓ Audit-Ready Digital Trail

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

Standard Inline • 1500mm

📐 Cleanroom CAD1:1 Spec

MOUNTING & INTEGRATION FORMAT

I-PVR-SMART+ Inline System

Full-featured 1500 mm carton serialization conveyor with dual-head printing, 20MP vision inspection, and locked reject containment bin.

✓1500 mm Heavy Duty Conveyor

✓Cognex / GigE Camera Interlock

✓Secure Reject Containment

✓Full 21 CFR Part 11 Enclosure

Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications

	Inline Conveyor
Parameter	I-PVR-SMART+	I-PVR-COMPACT+
Camera Type	Cognex ID+OCR	GigE
Lens	Liquid Lens Auto Focus (Wide -6.2, Medium -7.7, Narrow -16, L-16 (mm))	Fixed Focus
Lighting	In Built Multi-Zone Strobe	External Strobe
Conveyor Length	1500mm	1000mm
Machine Weight	120 kg	80 kg

General Specifications

Printer

Print Resolution	up to 600 DPI
Print Height	12.5 mm per head
Power Supply	100–240 VAC, 50/60 Hz, 2A
Connectivity	Gigabit Ethernet
Printer Type	TIJ & Laser
Max No. of Heads	Upto 2 Heads

PLC

Power Supply	24 VDC (DC/DC/DC versions)
Connectivity	Gigabit Ethernet
Memory	Up to 24 KB
Protection	Industrial-grade
Digital Inputs	14 DI CPU-Integrated
Digital Outputs	10 DO CPU-Integrated

Inspection

Algorithms	OCR Max, IDMax, 2DMax, Stacked Symbologies
Connectivity	Gigabit Ethernet
Power Supply	24 VDC ±10%, approx 3–5 W
Touchscreen	Yes

System

Processor	Intel i5
OS	Windows IoT
SSD / RAM	500 / 16 GB