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Primary Packaging Serialization Station

PR PVR Tube+

Smart ID, OCR & Pharma-code Verification
01Data Integrity

Smart ID, OCR & Pharma-code Verification

99.98% Grading Accuracy

Simultaneous in-line decoding and ISO grade verification of 2D DataMatrix codes, batch numbers, and pharmacode on tube crimp.

PR PVR Tube+ Front ViewPR PVR Tube+ Rear Backplane
CORE OPERATIONAL SPECIFICATIONSPR PVR Tube+
Print Speed

300 PPM

Max Tube Line Velocity

High-speed rotary indexing and continuous multi-lane tube serialization.
Tube Alignment

Rotary Indexing

Precision Tube Alignment Gap & Printing

Rotary chuck mechanism aligning tube crimp and eye-mark precisely with printhead.
Diverse Materials

Permanent Contrast

Precision Laser Coding & Specialty Inks

Permanent high-contrast laser coding and fast-drying inks across diverse tube substrates.
Label Envelope

Max 300x100mm

Min 25x30mm (W x H) Envelope

Universal dimensional accommodation for aluminum, laminated, and plastic pharma tubes.
Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Tube Filling MachineHigh-Speed Filler✓ Synchronized
Tube Sealing UnitHot-Air / Ultrasonic✓ Synchronized
Rotary CartonerSecondary Cartoner✓ Synchronized
Laminated Tube LinePharma Packaging✓ Synchronized
Aluminum Tube LineOintment Line✓ Synchronized

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

Precision Rejection with Reject Confirmation01
Positive Validation

Precision Rejection with Reject Confirmation

High-speed pneumatic starwheel/pusher system with downstream optical sensors verifying that defective tubes are discarded.

✓ Pneumatic Reject Pusher✓ Optical Sensor Confirmation✓ Zero Escapes Tolerance
Secure, Locked Reject Collection02
Physical Segregation

Secure, Locked Reject Collection

Dedicated SS304 lockable reject containment bin preventing unverified tubes from re-entering the primary packaging line.

✓ Supervisor Key Lock✓ SS304 Cleanroom Finish✓ Full Batch Segregation
Intelligent Alarms & Real-Time Notifications03
Instant Line Protection

Intelligent Alarms & Real-Time Notifications

Three-color stack light tower, acoustic buzzer, and live HMI error logs for low ink warnings and consecutive reject triggers.

✓ 3-Color Light Tower✓ Audible Line Alarm✓ Live Real-Time Alerts
Recipe-Based Rapid Changeovers04
1-Minute Digital Setup

Recipe-Based Rapid Changeovers

Pre-programmed digital recipes for various tube diameters and materials. Recalls print layouts and strobe timing in 1 click.

✓ One-Click Recipe Recall✓ < 60s Batch Setup✓ Unlimited Digital Recipes

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

Wall MountPR PVR Wall Mount
📐 Cleanroom CAD1:1 Spec
Wall Mount
MOUNTING & INTEGRATION FORMAT

PR PVR Wall Mount Console

Sealed stainless steel wall-mounted operator console with IP65 cable gland entries. Keeps cleanroom floors completely clear.

✓IP65 Sealed Cable Entry
✓Cleanroom Wall Flush Mount
✓15.6" Anti-Glare Touchscreen
✓Maximum Sanitation Access
Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications
Tube Packaging Lines
ParameterPR PVR Tube+ (Standard)Rotary High-Speed Line
Host MachinesTube LineContinuous Rotary Line
Max ThroughputAs per Host machineUp to 300 PPM
Frame StructureSS304 | AluminumSS304 Cleanroom Finish
Bracket Size450 x 450 x 200 (mm)Custom Line Brackets
Machine Weight25 kg35 kg
General Specifications
Printer
Print Resolutionup to 600 dpi
Print Height12.5 mm to 50.8 mm (Up to 2 Inch Head)
Power Supply100–240 VAC, 50/60 Hz, 2 A
ConnectivityGigabit Ethernet
Printer TypeTIJ, TTO, CIJ, Laser
Max No. of Headsup to 8 Heads
PLC
Power Supply24 VDC (DC/DC/DC versions)
ConnectivityGigabit Ethernet
MemoryUpto 24 KB
ProtectionIndustrial-Grade
Digital Inputs14 DI CPU-Integrated
Digital Outputs10 DO CPU-Integrated
Inspection
Camera TypeSmart (Smart+), GigE (Smart)
AlgorithmsOCRMax, IDMax, 2DMax, Stacked Symbologies
LightingIn-built / Outer Light
ConnectivityGigabit Ethernet
LensFixed focal length - 8, 12, 16, 25, 35, 50 mm
Power Supply24 VDC / PoE
System
ProcessorIntel i5
OSWindows IoT
SSD / RAM500 / 16 GB
TouchscreenYes