Primary StripPR PVR Strip+Primary BlisterPR PVR Blister+Inline Secondary PVRI-PVR-SMART+Vision InspectionVISION-360°Primary TubePR PVR Tube+Bundler MachineBundle Aggregation+Tamper-EvidentTEPVRS SMART+Bulk 2D AggregationPCR ASMART+

High-Speed Shipper & Bulk Aggregation Station

PCR ASMART+

01Lightspeed Scan

Lightspeed Processing (Up to 100 Codes / Cycle)

Single-Shot Array Scanning

High-density multi-matrix area scanner decoding up to 100 individual carton 2D DataMatrix codes simultaneously in a fraction of a second.

CORE OPERATIONAL SPECIFICATIONSPCR ASMART+

Throughput

250 PPM

Continuous Case Flow

High-speed shipper handling capacity at full packaging velocity.

Line Protection

Zero Escapes

Real-Time Exception Handling

Instant automated alarm and line stop on duplicate codes or unreadable matrix.

Shipper Range

Max 650x550x450mm

Min 550x450x350mm

Wide dimensional envelope accommodating diverse shipper cases.

Fast Changeover

One-Click Recall

One-Click Recipe Changeovers

Sub-60s automated setup recalling camera focus, lighting, and shipper formats.

Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Case PackerAutomatic Case Erector✓ Synchronized

Case SealerTop & Bottom Taping✓ Synchronized

PalletizerEnd-of-Line Stacking✓ Synchronized

Manual Packing TablePharma Packaging✓ Synchronized

Central Warehouse HubERP / L4 Interlock✓ Synchronized

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

All-in-One Cycle

Holistic Operation Cycle (Scan, Aggregate, Weigh & Label)

Holistic 4-stage operation workflow executing Bulk Scan, Parent-Child Aggregation, Precision Weight Check, and Automatic Labeling in a unified cycle.

✓ Bulk Optical Scanning✓ Parent-Child Aggregation✓ Auto Weigh & SSCC Labeling

Count Reconciliation

Automatic Quantity Verification

Real-time carton count cross-referencing ensuring exact pack quantity matches recipe requirements before allowing shipper case closure.

✓ Exact Count Reconciliation✓ Zero Missing Pack Escape✓ Missing Leaflet / Unit Warning

Dynamic Weight Label

Automatic Label-Printing with Weight Data

Industrial thermal transfer printer outputs GS1-128 / SSCC shipping case labels with the real-time verified gross and net weight embedded directly into the label.

✓ Live Weight Embedding✓ GS1-128 & SSCC Compliance✓ Zebra / Sato Print Engine Sync

21 CFR Part 11

21 CFR Part 11 Audit Trail & Exception Handling

Cryptographically secured audit trails with electronic signatures, role-based access, and automated alarm upon detecting duplicate or invalid codes.

✓ 21 CFR Part 11 Compliant✓ Duplicate Code E-Stop✓ Automated Batch Reports

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

With Checkweigher

📐 Cleanroom CAD1:1 Spec

MOUNTING & INTEGRATION FORMAT

Bulk Aggregation with Integrated Checkweigher

Full-height SS304 tower with overhead scanning dome, integrated precision scale platform, label printer, and wireless scanner.

✓Max Shipper: 650 x 550 x 450 mm

✓Integrated 24-bit Weighing Cell

✓15.6" Capacitive Touchscreen

✓SS304 Cleanroom Construction

Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications

	Bulk Aggregation Station
Parameter	PCR-ASMART+ (With Checkweigher)	PCR-iSMART (Inline Aggregation)
Machine Type	Bulk Aggregation with Checkweigher	Inline Aggregation Conveyor Station
Throughput Capacity	250 PPM High-Speed Velocity	Continuous In-Line Case Flow
Shipper Dimensions (Max)	650 x 550 x 450 (LxWxH) mm	Custom Dimension Formats
Shipper Dimensions (Min)	550 x 450 x 350 (LxWxH) mm	Custom Dimension Formats
Exception Handling	Real-Time Exception Handling (Acoustic & E-Stop)	Real-Time Line Interlock
Recipe Changeovers	One-Click Recipe Changeovers (< 60s Recall)	One-Click Digital Changeovers
Scanning Capacity	Up to 100 Codes / Cycle (Lightspeed Scan)	Continuous In-Line Case Scanning
Multi-Layer Stacking	Up to 20 Layers (500 mm Height)	Full Case Depth Autofocus
Operation Cycle	Bulk Scan, Aggregation, Weight Check & Labelling	Continuous Scan & Case Sealing
Quantity Verification	Automatic Count & Recipe Reconciliation	Case Sensor Trigger
Label Printing	Automatic SSCC Printing with Real-Time Weight Data	In-Line Print & Apply System
Checkweigher ADC	First-in-Industry 24-bit Delta Sigma ADC (±0.1g)	Optional External Scale Interlock
Station Length	720 mm Compact Footprint	1500 mm Motorized Conveyor
Touchscreen HMI	15.6" Full HD Touchscreen (One-Click Aggregation)	15.6" Full HD Touchscreen

General Specifications

Printer

Printer Type	Thermal Transfer and Direct Thermal
Print Resolution	203 / 300 DPI
Max Print Width	107 / 4.21 (mm / inch)
Power Supply	AC 100-240V 50/60Hz 90W
Connectivity	Gigabit Ethernet
Handheld Scanner	Wireless 2D Imager

PLC

Power Supply	24 VDC (DC/DC/DC versions)
Connectivity	Gigabit Ethernet
Memory	Up to 24 KB
Protection	Industrial-grade
Digital Inputs	14 DI CPU-Integrated
Digital Outputs	10 DO CPU-Integrated

Inspection

Algorithms	OCR Max, IDMax, 2DMax, 100-Code Multi Matrix
Connectivity	Gigabit Ethernet
Power Supply	24 VDC ±10%, approx 3–5 W
Touchscreen	Yes

System

Processor	Intel i5
OS	Windows IoT
SSD / RAM	500 / 16 GB